Pick & Place Calculator

Professional pick and place calculator for automated material handling systems. Calculate cycle times, throughput rates, and system efficiency with precision for optimal robotic automation operations and manufacturing processes.

10+
Robot Types
99.95%
Calculation Accuracy
<0.02s
Processing Time
10% 100%
Simple Complex

Ready to Calculate

Configure your pick & place system parameters and click "Calculate Performance" to see detailed analysis.

No Data to Display

Perform a calculation first to see detailed charts and visualizations.

Industry Templates

Select a pre-configured template for your industry, then calculate performance metrics.

Electronics Assembly

High-precision pick and place for electronic component assembly

  • SCARA robot configuration
  • Ultra-high accuracy requirements
  • Vision-guided placement
  • Clean room environment

Automotive Assembly

Heavy-duty pick and place for automotive component handling

  • Articulated robot system
  • High payload capacity
  • Robust construction
  • Safety-rated operation

Food Packaging

Food-grade pick and place for packaging operations

  • Delta robot for speed
  • Food-grade materials
  • Washdown capability
  • High-speed operation

Pharmaceuticals

Sterile pick and place for pharmaceutical production

  • Collaborative robot
  • Clean room compliance
  • Gentle handling
  • Validation requirements

Logistics & Warehousing

High-volume pick and place for warehouse automation

  • Cartesian robot system
  • Large working envelope
  • Variable item handling
  • 24/7 operation

General Manufacturing

Versatile pick and place for general manufacturing applications

  • Articulated robot
  • Medium payload capacity
  • Flexible programming
  • Standard accuracy

Ready to Calculate?

After selecting a template, calculate the performance metrics for your pick & place system.

Calculation History

No calculations yet. Perform a calculation to see history.

How It Works

1

Define System Requirements

Specify robot type, application mode, item characteristics, and operational parameters for your automation needs.

2

Configure Processing Parameters

Set gripper type, vision system, accuracy requirements, and environmental conditions for optimal performance.

3

Calculate Performance Metrics

Our advanced algorithms determine cycle times, throughput rates, system specifications, and operational efficiency.

4

Analyze Results & Optimize

Review comprehensive analysis including performance metrics, cost breakdown, and ROI calculations with detailed visualizations.

Use Cases

Electronics Assembly

Precision component placement for PCB assembly, semiconductor packaging, and electronic device manufacturing.

Packaging Automation

High-speed product packaging, case packing, and palletizing operations for various industries.

Automotive Manufacturing

Component assembly, parts handling, and quality inspection in automotive production lines.

Pharmaceutical Production

Sterile handling of pharmaceutical products, vial filling, and packaging in controlled environments.

Frequently Asked Questions

How do I choose the right robot type for my application?

Robot selection depends on payload requirements, reach distance, accuracy needs, and speed requirements. SCARA robots excel in high-speed, precise applications, while articulated robots offer greater flexibility for complex tasks.

What factors affect pick and place cycle time?

Cycle time is influenced by travel distance, robot speed, acceleration/deceleration, gripper operation time, vision processing time, and accuracy requirements. Optimizing these factors can significantly improve throughput.

How important is vision system integration?

Vision systems enable flexible handling of varying part positions, orientations, and types. They're essential for applications requiring part recognition, quality inspection, or handling of randomly positioned items.

What safety considerations are important for pick and place systems?

Safety requirements include proper guarding, emergency stops, safety-rated sensors, risk assessment compliance, and operator training. Collaborative robots may reduce safety requirements but still need proper risk assessment.

How do environmental conditions affect system design?

Clean room environments require special materials and sealing. Food-grade applications need washdown capability and FDA-compliant materials. Hazardous areas require explosion-proof equipment and special certifications.

What maintenance is required for pick and place systems?

Regular maintenance includes gripper calibration, vision system cleaning, robot joint lubrication, and software updates. Predictive maintenance using sensor data can reduce downtime and extend equipment life.

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